Electronics manufacturing
Electronics manufacturing
With Prime as your electronics manufacturing partner, we have you covered for your custom PCBA and box build requirements. From the design stage to End-of-Life, Prime supports your product’s entire life cycle, including initiatives to speed time-to-market, improve the reliability, and lower your prototyping and production costs.
New Product Introduction (NPI)
At the initial design stage, our Engineering Team will provide Design for Manufacturability (DFM) and Design for Testing (DFT) services to help guide you towards designing a more manufacturable and cost-effective product. Our Manufacturing and Quality Teams will complete the NPI process by building your prototypes to your exact specifications.
HDI PCB Assembly
High Density Interconnect (HDI) SMT Lines – 3D solder paste inspection, high-speed precision Panasonic chip shooters, 13-zone convection ovens, 3D in-line AOI, X-RayTechnology – rigid or rigid-flex HDI PCBAs with blind and buried vias and microvias, 0.3mm BGA/FPGA, 01005s to 0201sInspection – 100% in-line 3D AOI and X-Ray on every BGA and leadless chipOperators – IPC/J-STD trained to Class 2 and 3, IPC-A-610 certified inspectors
Precision PCB Assembly
Precision SMT Lines – 3D solder paste inspection, two (2) high-speed Siemens or Assembleon chip shooters, 13-zone convection ovens, AOI, X-RayTechnology – rigid and metal PCBAs, fine-pitch and standard ICs, 0402s to 1206sInspection – 100% X-Ray on every BGA and leadless chip, batch AOIOperators – IPC/J-STD trained to Class 2 and 3, IPC-A-610 certified inspectors
Testing
Dedicated testing team for analog, digital, RF, or power applications, including HP 3070 in-circuit testing (ICT), bed of nails, boundary scan, and JTAG
Acrylic, urethane, and silicone coating, ensures accurate viscosity and eliminates the costly labor need for masking
Box Build & System Integration
Top level Box Build and full system integration and testing of PCBAs, cables, harnesses, and sub-assemblies
PCBA Ruggedization
PCBA Ruggedization, selective solder, underfill, staking, potting
Traceability & Lot Control
Every PCBA has its own QR barcode for tracking reels and materials back to specific suppliers
Value Adds
Counterfeit Parts – detection per IDEA-STD-1010
RMAs – repair metric of two weeks for workmanship issues per IPC 7711 rework standards and IPC 7721 repair standards
ESD – compliant to ANSI/ESD S20.20-2014
Valor Manufacturing System – Valor is the PCB industry’s first true end-to-end software solution, from product design to the manufacturing shop floor. Valor software covers all phases of PCB manufacturing from new product introduction to assembly and test.
Silicon Expert Components Database – ability to search 1 Billion semiconductors, passives & electromechanical components for cross references, lifecycle, parametric, obsolescence forecasts, regulation compliance, and inventory data.
