WHO WE ARE
Since 1927, E.C. Styberg Engineering has been a mainstay company in Racine, Wisconsin as a contract manufacturer of medium to heavy gauge metal components. The company started in a garage with two tool makers and has grown over the years to a 175,000 sq ft facility with 150 employees.
Today, Styberg produces simple to complex metal parts, assemblies and prototypes.
E.C. Styberg Engineering Co. does offer concurrent engineering. Working with the customer, the engineers may be able to see where a different material or process could improve the strength, finish or performance of the part, saving time and/or cost. Perhaps the collaboration would solve a challenging design requirement, but, the customer always has the final say for part design.
Presently, but not limited to, Styberg parts are used for transmissions, brakes, or engines (jet or diesel) for trucks, tractors, construction equipment, military tanks, and aircraft engines. Because the parts are used in the critical internal assemblies of the products, it is particularly important that each part meet all the customers’ dimensions and specifications.
Quality is not only in the product Styberg produces but in the service Styberg provides.
Stybergs’ facility includes a wide range of processes – metal working equipment, including heavy metal stamping, heat-treating , precision machining, welding, grinding and deburring with the quality department assuring compliance to all the requirements. This in-house concept saves time and money for customers and allows flexibility in production and variety in parts E.C. Styberg Engineering can produce.
QUALITY ASSURANCE
Product and process quality has been our number one goal at E.C. Styberg since our founding in 1927. We have received numerous awards and recognitions as a quality supplier. These include a growing list of quality certifications from satisfied customers as diverse as billion-dollar transmission clients to recognition from the United States government for services rendered during the Mid-East conflict.
As of October 2013, E.C. Styberg has scored a perfect 100 on a supplier audit. This is the first time this company has handed out such a high score and it has added more jobs with Styberg. With a blend of all customers, Styberg’s Quality rating is over 96% with a PPM of less than 4 and delivery average of 99%.
Our quality starts with our employees. They understand that they are the customer’s eyes and ears. If there is an issue, the operators stop everything until the issue is resolved. Our employees also use statistics and process control plans to prevent quality problems before they happen.
Our skilled team of employees are trained to execute a strict level of quality assurance, verified by reliable capability and process controls, including:
- Statistical process quality program
- Computerized optical measuring comparator
- Computerized gage control
- Magnetic particle inspection
- Two-coordinate measuring machines
- Metallurgical laboratory
- Fluorescent penetrant inspection
- Spring load-deflection measurement and recording
