Progressive Surface, Inc.

Dual Robot, Intelligent Shot Peening System

Dual Robot, Intelligent Shot Peening System

This Shot Peening System is one of the Intelligent Machines produced by Progressive Surface.  This shot peener is processing a variety of aero engine components during manufacturing.  The maximum workpiece envelope is 40” (1M) tall x 40” (1M) diameter.  The dual robots are designed to access ID and external surfaces.  Each robot has a dedicated pressure pot media delivery system to provide maximum flexibility, including peening at different pressures.  This shot peener has dual loading position spindles to allow workpieces to be loaded, un-loaded or inspected while the other part-spindle is in the cabinet with a workpiece being peened.

System features & benefits

Standard

• Flexibility to process many different part geometries and types using one versatile system
• Two Motoman MH50XP robots with IP67 protection
• Two Aux Axis spindles to rotate or position the workpieces, coordinated with both robots
• Closed Loop control of media flow and process compressed air pressure
• 100% of the spent peening media is classified and reclaim via a screen and spiral system
• Two Auto Tool Changers with Lance Changer for RLD, Fixed Lances & Camera
• 2D Motosight Vision System for part orientation
• Bar code reader for part identification
• Keller VARIO 2-8YM (8 ProBran filters) dust collector w/ 15HP blower
• ProPipe Flameless Vent & Backflap Damper incorporated in ventilation
• PRIMS Pro Operator Interface with reporting and preventative maintenance
• Integrated ShotMeter for media velocity measurements
• Siemens S7-315 PLC
• 75 dBA sound level
• CE Marked for EU installation

Optional

• Dual media delivery and classification
• Off-Line Programming
• Production Ready Programs
• Part Holding Fixtures and Masking