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The Shrink Sleeve Applicator machine is manufactured or developed accordance with GMP standards.
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The structure of Shrink sleeve applicator and conveyor are made of SS 304 and internal parts will be MS powder coated / hard chrome plated.
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Rigid vibration free construction for trouble free performance.
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The SS 304 slat conveyor for proper product conveying (For the processes of sleeve inserting and Automatic sleeve shrinking).
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In-feed screw for the positive feeding of bottle.
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The movement of shaft is controlled by servo motor to ensure intermittent flow of the sleeve roll during its travel along the dancing rollers
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Specially designed cutter device with PLC controlled for cutting of sleeve
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Total operation of the machine like speed of conveyor, speed of feeder, length of sleeve, cutting speed etc are controlled by PLC
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Easy to operate PLC by mean of feather touch HMI
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User friendly and very less maintenance required because of less usage of mechanical components
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The construction of machine's electrical panel is inline with the IP 55 standard
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In case roll gets over, there is alarm notification (buzzer) for indicating the same
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Web guide control to ensure that there is no lateral movement of sleeve laminate
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Gaskets, seals and O-rings are constructed of food grade/ non-toxic polymeric materials only
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All welds are ground finished
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Provision of Photocell sensor to read the eye mark- eye mark distance on the sleeve roll which generates the length of the sleeve suitable as per the bottle size (If printed sleeves are used)
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Separate Stepper Motors for controlling the movement of rotary brushes to ensure that sleeve is properly settled on bottle
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Sensor to indicate the presence of bottle, immediately after which the sleeve should be dispensed on bottle. If there is NO BOTTLE NO SLEEVE will be dispensed
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Unique compact tunnel with minimal power consumption
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The tunnel comprised of pre and post heat shrink zone to shrink the sleeve on bottle
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The heaters are installed at the side of the tunnel to ensure that there is uniform distribution of heat on the sleeve
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Overhead convection fan for precise cooling at output
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Digital temperature controller to ensure that uniform temperature is maintained at the time of shrinking
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The change over time from one SKU to other will take approximately 30 to 45 min
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Cleaning is done manually and all those sections which have to be cleaned are easily dismantled
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Design of equipment with enhanced cleaning feasibility by providing minimum sharp corners, minimum crevices & smooth finished welds joints
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Sleeve feeding controlled by PLC for the accurate feeding of sleeve.
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Specially designed rotary cutter device with PLC controlled for cutting of sleeve.
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Warning stickers on all external & moving surfaces
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Appropriate closure of all the rotation parts
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Emergency stop function on accessible area
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Noise level below than 75 DB
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Power restart will not be automatic and human intervention must be required
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After regain of power the equipment shall start from the step it stopped
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Total operation of the machine like speed of conveyor, speed of feeder, length of sleeve, cutting speed etc. are controlled by PLC.
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Easy to operate PLC by mean of touch screen HMI.
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User friendly and very less maintenance required because of less usage of mechanical components
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Most reliable and proven components such as Festo/SMC make pneumatic and electric/electronic components such as Panasonic/Bonfiglioli/Motovario make AC motor, Delta make AC Drive, PLC & HMI, Sensor LEUZE/BANNER/SICK, MCB & relay "CE" make.
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