Blending
Pneumatic Batch Blending for the Process Industries
Whirl-Air Batch Blender/Transporters can handle a variety of dry materials in a wide range of particle sizes and densities. Pneumatic blending provides thorough, dust-free mixing with extremely low sheer and blend times of only two to five minutes. The unique Whirl-Air design uses dense phase pneumatic conveying to deliver the blended batch without segregation to one or more process areas. The Blender/ Transporter combination also features the capability to deliver different batch weights to the multiple process areas.Whirl-Air Batch Blender/Transporters can easily be mounted on a load cell weighing system to weigh ingredients or check weigh a batch. The controls system allows fully automatic operation.Batch Blender/Transporter Features
Typical Batch Blender/Transporter Product Applications
Batch Blender/Transporter Sequence of Operation
Filling - blender is filled by gravity from the batch/scale hopper above. Manual additions can be made using a Whirl- Air manual bag emptier.
Blending - products are homogeneously blended in cycles from two to five minutes using plant compressed air.
Conveying - blended product is pneumatically conveyed to process area. Gravity discharge models are also available.
Typical Automatic System
Overhead storage silos feed product to weigh hopper by screw conveyor or other volumetric feeder. Blender receives weighed batch, blends and conveys mixed batch to process. Whirl-Air often supplies minor or micro ingredient systems to accurately add small weighments to each batch.Whirl-Air typically provides comprehensive systems to fully automate the entire process.
Typical Manual System
This self-standing system has a gravity discharge blender with manual filling inlet.
Options
Typical Material Handled
Engineering Data & Specifications
Whirl-Air Batch Blender/Transporters are custom built for each specific customer application. Actual dimensions may vary depending on capacity. Whirl-Air Batch Blender/Transporters are shipped with full electrical wiring and compressed air piping factory installed to minimize installation time and expense.
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