Innovative Engineering Solutions
Innovative Engineering Solutions
Denison Industries employs a team of the finest casting engineers and manufacturing experts in the industry to optimize our products for your unique industrial application. Our state-of-the-art molding and casting process utilizes advanced magma simulation software, enabling us to engineer the fit and function of our products according to your exact manufacturing requirements.
State-of-the-art Magma Simulation Tools For Streamlined Mold-making Solutions
Utilizing the foundry industry’s latest magma solidification software allows Denison Industries to provide custom casting solutions with unparalleled quality and consistency. Some of the advantages of our technology-backed engineered casting process include:
- Minimum product turnaround times with less gating and rigging modifications required.
- Mold fill optimization in response to the porosity of gas and shrinkage, sand burn-in and misruns.
- Minimum casting defects lead to less wasted materials and reduced production costs.
- Versatile design and testing options to achieve optimized product manufacturability.
A Look Inside The Denison Industries Precision Engineering Process
1. Design the Part Geometry
Our engineered casting process begins with the precision design of your custom part geometry. We specialize in highly cored, complex components, with precision parameters for every aspect of your component’s geometry, including:
- Casting Model
- Mold Model
- Gating
- Cores
- Filters
- Sleeves
- Inserts
- Air Lines
- Burners (Fire)
- Thermocouples
- Chills (Iron)
2. Program the Manufacturing Parameters
Once your custom casting geometry is optimized, we begin the magma simulation process. We precisely analyze the mold temperatures within a hundredth of a degree while simulating the solidification process inside a digital construction of your precision mold with geometries simulated down to .001 inches.
3. Run the Magma Solidification Simulation
Depending on the size and complexity of the magma simulation, the process can take anywhere from a single hour to six days. In any case, you can rest assured that your custom molds have been thoroughly tested and analyzed for maximum manufacturability and performance.
4. Analyze the Results
Finally, our engineering team gathers all of the complex testing data. Through decades of combined innovation and expertise, we utilize that data to deliver your custom molds and castings with unbeatable quality, consistency and cost-effectiveness.
