Bihler of America

BM-HP 3000

BM-HP 3000

Efficient and Flexible Hairpin Production

Based on 30 years of experience in hairpin technology, Bihler’s complete solution opens up new perspectives in the industrial mass production of hairpins.

The BM-HP 3000 production system with standardized machining processes combines all required process steps: Starting with the highly dynamic, slip-free feeding of the wire, the precise cutting, NC-controlled mechanical stripping of the coating, simultaneous chamfering of the pin ends, 2D pre-bending and 3D die-bending, all the way to the removal and mono-component storage.

You benefit from three times higher cycle rates than with sequential systems, easy and fast variant changes “on the fly”, and consistently high production reliability.

•    All-in-one production of hairpins directly from the coil from flat wire
•    Flexible, rapid change of variants “on the fly”
•    High output: 60 – 120 finished hairpins per minute (depending on material cross-section and leg length)
•    Cycle speeds are three times higher than with sequential systems
•    All common hairpin geometries can be produced
•    Predestined for industrial mass production
•    100 percent reproduced top quality of parts
•    Additional machine and space requirements can be reduced
•    Flexibly adaptable to future tasks