BBS Automation

Single-tooth winding

Single-tooth winding

Single-tooth winding is a special variant of the needle winding process. Here, single poles or even pole chains are wound with the aim of achieving a higher filling level.

In single-tooth winding, single poles rotate around their own axis while the wire is fed from a needle. The exact positioning of the needle enables the available space to be used optimally.

With pole chains, the process is different. The individual poles contained in the chain are "circled” one after the other by the needle, get wound and connected. Needle and pole chains are moved towards each other and the wire is optimally positioned in order to achieve the maximum filling degree here as well. In addition, these machines from BBS can strip the wire insulation directly during winding.

Features

•    Very high filling level
•    Perfect wire layering
•    Adjustable wire termination
•    Possibility to switch teeth directly with wire
•    Large wire diameter range
•    Completed contacting wiring diagram
•    Wire stripping directly during winding process possible

Typical products where Needle Winding is used

•    Power steering systems
•    Robot drives
•    Motors with high power-to-weight ratio
•    Oil pumps

Facts about Single-tooth Winding

Horizontal Needle Winding

•    Pole chain production
•    Up to 4 segments at the same time
•    Tool free type change over and also fully automatic type changeover
•    Wire diameter 0,1 – 2,5 mm
•    Direct wire stripping during winding

Our Advantages

•    Wide experience and various product range
•    Global footprint of BBS
•    Multilingualism of employees
•    Tailored, customer-oriented solutions
•    Optimized build times with 100% monitoring, reliability, quality
•    Global project management and service support
•    A key account team conducts each project