SWS-4000T Bead Winder
Designed for high volume production of single wire truck hexagonal beads, the SWS-4000T System breaks the traditional cost barriers associated with wide base hexagonal bead productivity. The system is controlled via a powerful software program capable of integrating the synchronized operations of the five axis Servo System which drives the winder, pay-on head, head height, accumulator and the servo-driven former expand/collapse function. Machine parameters are digitally monitored and controlled by a Programmable Logic Controller (PLC) and a menu driven touch screen so that at each stage the operator is guided to obtain the desired machine operation.
The SWS-4000T BEAD WINDING SYSTEM consists of the following:
Feature
Benefit
Single Operator Control
Minimal Manpower Requirement
Four Beads per Cycle up to 32mm Width
High Productivity
Hexagonal Section Beads
Product Flexibility
Integrated Line Control
Controlled Process
Multi Bead Recipe Storage
Reduced Downtime
Automatic Unload
Continuous Production
Simple Machine Set-up
System Diagnostics
Multi Bead Productivity
Reduced Bead Cost
Precision Wire Pre-Cast system
Improved Product Quality
Specifications
BEAD PARAMETERS
Bead ID: 13.00 – 25.00” (330 – 635 mm)Bead Width: 1.3125” (33.3 mm)Bead Height: 0.75” (19mm)Bead Base Angle: 0 Deg – 15 Deg
BEAD CONSTRUCTION
Diameter Adjustment: + / – 0.125”Shape: Hexagonal, square, offsetCross-over: Single or multiple point
PRODUCTION CAPABILITIES
Beads per cycle: Four (4)Line Speed: 450 ft/min (137m/min)Productivity:
20.0” (508mm) 40-turn @ 8.4 beads/minute20.0” (508mm) 40-turn @ 4,032 beads/8 hour shift22.5” (571.5mm) 72-Turn @ 4 beads/minute22.5” (571.5mm) 72-Turn @ 1,290 beads/8 hour shift
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Client Success Team (CRM),
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