IPTE Factory Automation n.v.

HVAC Production Line

HVAC Production Line

Fully automated production line

TASK

• Pallet Change time of 2 seconds
• Cycle time of 39 seconds
• Automatic greasing with bubble control
• Automatic assembly of flaps stepper motors with AOI correction for star-shapped rod insertion
• Automatic screwing, clipping and AOI Inspection
• Automatic leak test
• Automatic objective vibration and noise test with automatic connections
• Automatic assembly and removal of cups
• More than 60 AOI inspections 

OUR SOLUTION

• System capable to transport a pallet of 1,5m in 2s from one station to another
• Implementation of a complete software solution allowing the fully configuration of all the I/O devices in each station
• Noise chamber with automatic motorized doors
• System to automatically grease several points in one shot controlling the volumen and the lack of bubbles on it.
• Solution based AOI to automatically correct the position
• More than 60 cameras doing several tasks:  - Correction of actuators to connect to the product  - Measurement of the rotation  - Presence of all the screws automatically screwed  - Presence of labels, cables, pipes and any other components  - Measurement of features such as pipes, diameters or cable routing  - Bar Code and Data Matrix Reading
• 10 Robots integrated doing several tasks:  - Automatic screwing  - Automatic insertion of driving motors  - On-board cameras for AOI inspection  - Corrected pick & place