Company : Ingersoll Rand

Category : Test and Measurement

Key Products : R Series compressor, Sierra compressors, Skid package, Oil Free Rotary Units

Ingersoll Rand has been inspiring progress from the very beginning. The story goes back 145 years ago to 1871 when Simon Ingersoll patented his steam-powered rock drill. Soon after in 1905, the Ingersoll-Sargent Rock Drill Company merged with the Rand Drill Company.

Ingersoll Rand grew alongside a great nation, carving the face of Mount Rushmore and building mighty landmarks like the Panama Canal and Hoover Dam.

Today, Ingersoll Rand employs approximately 40,000 people in more than 60 countries around the world and is a $13 billion global business committed to creating a world of sustainable progress and enduring results.

Screw Air Compressors

The Next Generation R-Series compressor features a state-of-the-art airend, optimizing performance. A refined rotor profile provides efficiency gains of up to 13%, minimizing operating costs. Gains of up to 11% in airflow are achieved with no increase in power input, reducing energy usage and total cost of ownership.

Efficiency
 

  • World-class delivered capacity and energy efficiency
  • Analytics-modeled airflow and piping system
  • High performance IE3 induction motor
  • Optional variable speed drive (VSD)
  • Electronic, No-Loss Drain Valves
     

Reliability
 

  • State-of-the-art airend
  • V-Shield Technology
  • Free-floating cooling system
  • Progressive Adaptive Control™ (PAC™)
     

Protection Reduced installation and maintenance costs
 

  • Single location connections
  • Long life consumables
  • Single door service access with integrated handles
  • Three stage separation system with conical baffle
     

Productivity
 

  • Total Air System (TAS) option
  • Outdoor option
  • High and low ambient temperature options

Rotary oil free screw air compressor

Oil-free, ISO certified, air or water cooled:

The Sierra compressors are ISO8573-1:2010 Class 0 certified, efficient, robust and reliable by design. Sierra compressors are the “reliable workhorse” that ensures the productivity of your business.

Scope of supply:
 

  • Intensive use of stainless steel for critical components. Stainless steel dual vented seals ensure 100% oil-free air, rotors in high pressure stage and cold side of the air path.
  • Continuous monitoring and on-board diagnosis, easily accessible on our Xe-145 microprocessor controller.
  • Ultracoolant – long life lubricant with 8.000 hours change interval.
  • Air and water cooled versions.
  • 46ºC maximum ambient temperature by design for a longer life component.

Air Compressor Skid Package

Ingersoll Rand has the capability to supply standard and slightly engineered rotary, oil-flooded and oil-free, as well as standard reciprocating compressors mounted on skid (or inside a container), offering a “plug and play” solution.

These skids can be completed with air dryers, external after coolers and air receivers according to customers’ needs. Skids do also feature interconnecting piping, instruments, valves, fittings, cabling, as well as a power distribution board.

Depending on the project requirements, a master control panel can be included and mounted on the skid itself.

Once ready, skid packages will be easily handled, thanks to their common skid, and placed at customer’s site in order to start producing compressed air.

All the accessories mounted on the common skid can be designed according to project specifications and supplied by Ingersoll Rand.

Typical applications for skid packages include:
 

  • Chemical / Petrochemical
  • Oil & Gas
  • Air Separation
  • Power Generation
  • Pharmaceutical
  • Electronics
  • Metal Mining
  • Automotive
  • Glass
  • Pulp & Paper
  • Textile
  • Iron & Steel
  • Food & Beverage

Oil Free Rotary Units

Over the last 4 years, and driven by an increasing market demand for oil-free units, Ingersoll Rand has gained experience in manufacturing API619 units.

API619 design features a higher level of technology since, most of the time, these kind of units have to be placed at very critical sites, in extreme ambient conditions, as well as in dangerous areas of the plant.

Main motors, coolers, pump, coupling, safety and relief valves, oil circuit system, instrument, controls, interconnecting piping, as well as tubing have to comply with very high standards of design and construction.

Finally, key aspects in the development of an engineered package (material, technical choice, tests, and inspections) are customized according to the API guidelines.

Typical applications for skid packages include:
 

  • Chemical / Petrochemical
  • Oil & Gas
  • Air Separation
  • Power Generation

Reciprocating Air Compressor

Features and benefits:

Fully tested and ready-to-install package with easy access to all critical components reduces and simplifies installation and maintenance operations.
 

  • Advanced CFD aero component design and high-performance low-pressure drop cooling system minimize losses and maximize compressor efficiency and turndown range.
  • Long-life uniformly hardened gears provide extreme reliability and minimize downtime.
  • Hydrodynamic non-contact bearings offer virtually unlimited life and maximum efficiency with 2-3 times the lifespan of traditional bearings.
  • Fully floating, non-contact carbon ring seals minimize air leakage and prevent oil from migrating into the compressed air stream; single-piece seal construction provides significantly better performance than other technologies, saving valuable compressed air.
  • The integral cooler design helps the compressor keep a compact footprint.
  • Built-in constant pressure or auto-dual control logics ensure system reliability by precisely managing discharge pressure and optimizing energy consumption in all operating conditions.
  • The controller’s intuitive, high-resolution color display makes critical information quick and easy to find. Web-enabled communication with email notification of alarms and trips allows you to maintain optimal operation automatically and to access to your compressor from virtually anywhere.
  • The Xe-Series controller uses the latest control algorithms to help lower energy consumption. Built-in Energy Smart Set point (ESS) adjusts settings to balance and share loads between multiple compressors in the same system, reducing bypassed air and saving energy.

Contact Details

Ingersoll Rand
Europe, Middle East, India & Africa Regional Headquarters
Compression Technologies and Services
Lenneke Marelaan 6
1932 Sint-Stevens-Woluwe
BELGIUM
Tel: +32 2 746 1200
e-Mail: irleads@irleads.com
URL: www.ingersollrandproducts.com

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