Company : Autosys Engineering Pvt. Ltd.

Category : System Integrators and Engineering Process Consultants

Key Products : Panels and Product Manufacturing, Material Handling Projects, Control and instrumentation projects

Autosys provides end to end plant automation and turnkey project execution in a wide variety of industries and processes. They combine various multi-disciplinary engineering expertises (mechanical, electrical, electronics, instrumentation, PLCs, SCADA, computers and software) with deep domain knowledge to undertake fixed price contracts for projects costing Rs 1-25 million.

Modernization of existing plants and automation of specific processes are also undertaken.

The leadership team at Autosys has been working together for 20+ years, and has a cumulative experience of over 100 years in Instrumentation, Process Control and Automation. The team has executed over 400 projects for industry leaders and global MNCs, exceeding customer expectations every time, on performance, reliability and quality.
 

Partnerships


Autosys is an authorized System Integrator of Rockwell Automation for PLCs, SCADA, Drives and Software. They provide MCC and Control panels incorporating switchgear components from various reputed vendors like Rockwell, Siemens, Schneider, L&T and ABB. Specialized weighing solutions from world leaders such as Metler and Diniargeo. Instruments like flow meters, level transmitters, pressure transmitters, special purpose instruments, analyzers, vibration equipment etc. are sourced from world’s leading manufacturers, as per project/customer requirements.

 

Consulting and Engineering Services

The company enhances consulting and engineering services in areas such as:

  • Green Field Projects – Engineering and Project Management
  • OEE improvement, De-bottlenecking, Process Optimization, MES Software
  • Material handling, Batching, Weighing, Dispensing and Dosing
  • Instrumentation, Control and Telemetry
  • Control and MCC Panels

This includes Engineering, Documentation, Procurement assistance, Vendor management, Verification of supplies, Quality checks, Standards and Testing compliances, Supervision of erection and commissioning, Integration of vendors and Project management.

By engaging, clients achieve cost reduction, improved quality and timely completion.

They also offer EPC turnkey contracts on fixed price basis with guaranteed performance, quality and throughput. We will source, manufacture, integrate, deliver and commission everything required for a project across multiple disciplines: such as Mechanical, Electrical, Electronics, Instruments, Panels, PLCs and SCADA, Telemetry, Networking, Remote Management, MES Software, ERP integration etc.

Automated Material Handling Project

Weighing, Batching and Material Handling Projects

With an extensive experience in Weighing, Batching and associated material feeding and handling. Some of special capabilities include:

  • Accurate and precise dosing of liquids / powders as low as 1 gram within time limits
  • Weighing under dynamic conditions with stirrer and vibrating tank in formulation systems
  • Mobile weighing, Weigh feeders, Mono rail weighing
  • Silo based and Silo Less Batching Plants
  • Controlled Material feeding with screw feeders, Conveyors and Vibro feeders
  • Batching and dosing of difficult to flow materials with very high / very low bulk density
  • Custom design of multi-speed feeders after determining flow characteristics of materials
  • Weighing with compliance to S88 Standards
  • FDA regulated traceability standards in batching and weighing

Control and Telemetry Projects

Instrumentation, Control and Telemetry Projects

An extensive experience in control and instrumentation projects related to Infrastructure, Water and Waste-water.

  • Reservoir monitoring and control
  • Canal automation
  • Lift and piped irrigation
  • Industrial water pumping & transmission
  • Water treatment & distribution
  • Effluent treatment
  • Sewage pumping & treatment

The technical expertise includes:

  • Instruments Control Telemetry IT
  • Flow, Level, Pressure, Analyzers
  • Motors, Valves, Actuators, VFD Drives, MCC & Control Panels,
  • PLCs, Dual Redundant systems
  • GPRS-2G-3G, RF-Radio, VSAT, Fibre, Remote networking of PLCs
  • Web/Cloud SCADA, Servers, Networks, Large and Matrix Displays

Experience with OIL and GAS Industry

One of the large projects executed is for an Oil and Gas MNC. The scope includes complete Design, Engineering, Documentation, Supply, Installation and Commissioning of the Instrumentation package for their ETP project inside their refinery complex. The project complies with ATEX and CCOE standards.

MCC Panels Manufacturing

Panels and Product Manufacturing

Apart from manufacturing panels for own projects, the company also undertakes outsourced contract manufacturing of CPRI certified panels for large OEMs and EPCs.

  • MCC panels, Drive panels, Draw out MCCs, Intelligent MCCs
  • Control panels, PLC desks, RTU, MMI and SCADA panels
  • DG Sync panels, APFC panels, LT and MV panels

The company also manufactures and supply standardized products for many applications such as:

  • Fibre dosing for Roofing Sheet, Concrete and Cement industries
  • Pre-form dosing for friction material industry
  • Bagging machines for open mouth bagging of 25 to 75 Kg Bags
  • Jumbo bag filling machines
  • Bag placer automation for automatic pick, open and place of bags at 240 Bags per hour.
  • Lorry loading systems.

Software For Agile Manufacturing

Software for agile Manufacturing

With focus on mid-level MES solutions (Level 3 and 4, between ERP and PLCs) for the manufacturing sector, Sandwiched between two seemingly incompatible worlds of machine language and business language, between operations and business leadership, Autosys bridge this chasm with ease. By fetching and integrate data from anywhere : From proprietary hardware controlled imported machines, to industry standard PLCs and DCS systems, from M2M communication protocols to nation-wide networking of multiple plants, from stand-alone MES software to Enterprise wide MES with ERP integration – we can understand and execute software solutions for any system and level.

Contact Details

Autosys Engineering Pvt. Ltd.
Unit I, 167,
Developed Plots Estate,
Perungudi,
Chennai - 600 096
Tamil Nadu. INDIA.
Tel: +91 44 4353 3555
Fax: +91 44 4353 3556
e-Mail: vjk@ael-india.net
URL: www.ael-india.com